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Custom Embroidered Hats

Pricing, Styles & Turnaround

Proudly Made in Texas. Shipped Nationwide.

Woman Owned • Minority Owned • Disabled Veteran Owned • First Responder Owned

A great hat does more than carry your logo. It carries your brand.

Whether you're ordering one personalized cap, outfitting employees with professional logo hats, creating spirit wear for your school, or ordering hundreds for an event, every custom embroidered hat is made to order by Embedded Designz.

We create premium embroidered caps, branded headwear, company hats, team hats, school spirit hats, and personalized gifts designed to look polished, wear well, and represent you with confidence.

Custom embroidered hats start at $29.99, with volume discounts available for larger orders.

No order minimums. No mystery pricing. No logo slapped on and sent into the wild looking confused.

Just quality hats, professional embroidery, and clear communication from quote to final stitch.

  • No Minimums
  • Free Digital Proof*
  • Premium Hat Brands
  • Volume Discounts
  • Made to Order in Texas
  • Nationwide Shipping

*Free digital proof included with qualifying custom orders.

Headwear Brands

Custom Embroidered Hats for Every Style

Whether you're shopping for company hats, school spirit wear, team apparel, promotional caps, retail merchandise, or personalized gifts, we offer embroidery on many of today's most trusted headwear brands. Hover any card to explore.

Richardson

One of the most recognized names in premium headwear, known for structured construction and legendary trucker hats. From the iconic 112 to rope hats, performance caps, snapbacks, and fitted styles, Richardson is a favorite for businesses, schools, teams, and outdoor brands.

Trucker HatsRope HatsSnapbacksFittedBeanies

OTTO CAP®

One of the industry's broadest selections of customizable headwear, with a wide color range and variety of fits for nearly every customer type and budget.

Trucker HatsFive-PanelDad HatsFoam-FrontBeanies

Flexfit®

Known for comfort, clean construction, and its signature stretch-fit technology, combining athletic performance with a polished appearance.

Stretch-FitFittedTruckerAdjustableBeanies

YP Classics®

Modern, retail-inspired headwear with strong appeal for lifestyle brands and fashion-forward merchandise.

SnapbacksFlat BillsDad HatsFive-PanelBeanies

New Era®

An iconic sports and lifestyle headwear brand trusted by professional organizations and major companies, providing a premium look for corporate apparel and upscale merchandise.

Structured CapsSnapbacksPerformanceBeanies

Carhartt®

Built for demanding work environments without sacrificing comfort or brand recognition — a natural fit for contractors, first responders, and skilled trades.

Canvas CapsMesh-BackPerformanceBeanies

Port Authority®

Dependable, versatile, and budget-friendly headwear for organizations of all sizes, working well for businesses, schools, churches, and promotional programs.

StructuredDad HatsTruckerVisorsBeanies

Nike®

Modern athletic styling with moisture-wicking materials and premium brand recognition, popular for golf tournaments, athletic departments, and corporate programs.

Dri-FITPerformanceGolfVisorsBeanies

Adidas®

Contemporary styling and performance-focused construction for teams, events, and business apparel, well suited for schools, tournaments, and corporate outings.

Performance CapsAdjustableAthleticVisorsBeanies

How Much Do Custom Embroidered Hats Cost?

Custom embroidered hats start at $29.99 per hat for individual and small-quantity orders.

Orders of 12 hats or more qualify for volume pricing, with additional savings available at 24, 48, and 144+ pieces.

Every project is quoted individually because your final price depends on: stitch count, hat brand and style, embroidery placement, design complexity, quantity ordered, personalization, and production timeline.

Instead of squeezing every project into one flat-rate box, we quote the work your order actually requires.

Popular Add-Ons

Available add-ons may include:

  • Side embroidery
  • Back arch embroidery
  • Multiple embroidery locations
  • Individual names
  • Jersey numbers
  • Employee titles
  • 3D puff embroidery
  • Specialty thread
  • Rush production

Each add-on is clearly listed on your quote, so you know exactly what you're paying for.

What Affects Your Quote?

Stitch Count

Stitch count is one of the primary factors in embroidery pricing. A clean logo with simple lines requires fewer stitches and less machine time than a large, heavily filled design with intricate details. If you're working within a budget, we may suggest small adjustments, such as reducing heavy fill areas, simplifying tiny elements, or enlarging small lettering so the design sews more cleanly. The goal is not to flatten your creativity into oatmeal. It is to make sure your design looks sharp in thread.

Hat Style and Structure

Not every cap embroiders the same way. Structured trucker hats, unstructured dad hats, foam-front caps, performance hats, rope hats, fitted caps, visors, and beanies all require different techniques. Some fabrics and constructions need additional stabilization, different hooping methods, or slower machine speeds to achieve the best result.

Embroidery Placement

Center-front or left-front embroidery is the most common placement. Side embroidery, back arches, multiple locations, oversized designs, and embroidery near seams may require additional setup and production time.

Design Complexity

Tiny lettering, gradients, distressed textures, thin outlines, and photo-style artwork do not always translate directly into embroidery. Artwork may need to be simplified or adjusted before digitizing so the finished design remains readable and clean.

Quantity

Larger orders generally receive a lower per-hat price because setup and production costs are spread across more pieces. Keeping the same hat brand, model, and design throughout your order also helps maximize your volume discount. Mixing several hat styles or changing thread colors between small groups may affect pricing.

Why Choose Embroidery?

Hats live adventurous little lives. They are tossed into trucks, packed into gym bags, worn on job sites, exposed to the Texas sun, and grabbed by the brim more times than anyone can count. Embroidery is built for that kind of wear.

Built to Last — Unlike transfers or vinyl that may crack, peel, or lift over time, embroidery becomes part of the hat itself.

Premium Appearance — Raised stitching adds texture, depth, and a professional finish that immediately communicates quality.

Strong Brand Presentation — Whether you're outfitting employees, creating merchandise, thanking clients, building school spirit, or representing your team, embroidered hats look polished and intentional.

For custom hats, embroidery remains the gold standard.

Perfect for Every Occasion

Small Businesses and Corporate Apparel — Create professional company hats for employees, sales teams, trade shows, customer appreciation, onboarding gifts, uniforms, and everyday brand visibility.

Schools and Spirit Shops — Offer embroidered hats for teachers, staff, booster clubs, PTOs, student organizations, school athletics, clubs, alumni, and spirit stores.

Sports Teams — Create coordinated team hats for coaches, players, parents, leagues, tournaments, fundraisers, and championship celebrations.

Construction and Skilled Trades — Embroidered hats are ideal for electricians, plumbers, HVAC companies, contractors, roofers, landscapers, mechanics, and service professionals who need durable branded workwear.

Restaurants, Breweries, and Retail Shops — Create branded hats your staff will enjoy wearing and your customers may want to purchase for themselves.

Churches and Nonprofits — Custom hats work well for volunteers, conferences, mission trips, fundraising campaigns, outreach events, ministries, and community programs.

Family Events and Celebrations — Make personalized hats for family reunions, bachelor and bachelorette trips, birthdays, vacations, cruises, destination weddings, and retirement celebrations.

Personalized Gifts — Custom embroidered hats make thoughtful gifts for birthdays, Father's Day, Mother's Day, graduations, holidays, retirements, employee recognition, and just because.

No matter the occasion, every hat receives the same attention to detail because custom should feel special.

No Minimum Order

Need one hat? Perfect. Need six? Absolutely. Need 300? Let's get stitching.

Whether you're replacing a favorite cap, ordering matching hats for a family trip, or outfitting an entire company, every order is made with the same level of care.

No padding your cart to meet someone else's minimum. Order what you actually need.

Turnaround Time

Stock Designs or Repeat Orders — Typically 3 to 5 business days.

New Custom Embroidered Hat Orders — Typically 5 to 15 business days, depending on artwork, proof approval, quantity, design complexity, product availability, and production schedule.

These timelines begin after all required information is received, artwork is approved, and payment is completed.

Working with a deadline? Include your needed-by date when requesting your quote. We will confirm the fastest realistic production option and let you know whether rush service is available.

Quick proof approvals and finalized quantities keep projects moving. A proof sitting unread in an inbox is the tiny paper jam of custom production.

What to Send for a Quote

Getting a quote is simple. Please include:

  • Your logo or artwork
  • Preferred hat brand or style
  • Hat color or color range
  • Embroidery placement
  • Approximate design size
  • Quantity
  • Personalization requests
  • Date needed
  • Shipping destination

Vector artwork is preferred, but send what you have. We will review it and let you know what is needed.

You'll receive a clear quote with pricing broken down by product, decoration, personalization, and applicable add-ons. No hidden fees. No surprise charges. No quote-shaped riddles.

Request a Quote

Why Customers Choose Embedded Designz

Woman Owned • Minority Owned • Disabled Veteran Owned • First Responder Owned • No Order Minimums • Premium Hat Brands • Commercial-Grade Embroidery • Volume Discounts • Transparent Pricing • Personalized Customer Service • Made to Order in Texas • Nationwide Shipping

Proudly Made in Texas. Shipped Nationwide.

Embedded Designz proudly serves customers throughout Forney, Mesquite, Garland, Rockwall, Terrell, Dallas, Fort Worth, and the greater DFW Metroplex.

Not local? No problem. We create and ship custom embroidered hats for businesses, schools, teams, organizations, and individuals across the United States. Whether you're ordering one personalized cap or coordinating headwear for hundreds of people, your order is embroidered with care in our Texas studio.

Frequently Asked Questions

How much do custom embroidered hats cost?

Custom embroidered hats start at $29.99 each. Final pricing depends on stitch count, hat style, embroidery placement, design complexity, personalization, and quantity.

Do you have order minimums?

No. You may order one hat or hundreds. Every project is made to order.

Can I put my company logo on hats?

Yes. We embroider company logos, school mascots, sports designs, monograms, names, original artwork, and approved organization logos on a wide variety of hat styles.

What hat brands do you offer?

Available brands include Richardson, OTTO CAP, Flexfit, YP Classics, New Era, Carhartt, Port Authority, Nike, Adidas, and additional brands depending on product availability.

What is the best hat for my logo?

The best option depends on your artwork, preferred fit, audience, budget, and intended use. We'll help you choose between structured truckers, dad hats, rope hats, performance caps, snapbacks, fitted hats, visors, beanies, and other available styles.

Do you offer 3D puff embroidery?

3D puff embroidery may be available for designs that meet the necessary size, shape, and stitch requirements. Not every logo is suitable for puff embroidery, so artwork must be reviewed before approval.

How long does custom hat embroidery take?

Stock designs and repeat orders typically require 3 to 5 business days. New custom embroidered hat orders typically require 5 to 15 business days, depending on artwork approval, quantity, product availability, and production schedule.

Can I combine hats with shirts, hoodies, tumblers, or gifts?

Yes. Many customers bundle embroidered hats with custom T-shirts, polos, jackets, hoodies, drinkware, laser-engraved gifts, and other personalized products. Orders of $200 or more receive free standard shipping within the contiguous United States.

Do you only serve Texas?

No. Embedded Designz is based in the Dallas-Fort Worth area and ships custom embroidered hats nationwide.

Let's Stitch Something Worth Wearing

Your hat should look like it belongs to your brand, team, organization, or event, not like an afterthought with a logo wandering around on the front. Whether you need one custom hat or hundreds, we'll help you choose the right style, refine the details, and create embroidered headwear people will genuinely want to wear.